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I’m having trouble running 0.024” (400 gsm) thick board on my stationary bed knife cutter. The leading edge has a lip or “bead” on it and the trailing edge is fuzzy. What can I do to fix this problem?

Both problems are caused by material flow through the knife area and knife cut angles. There are a few areas you can look at to solve this problem. The first thing to try is repositioning the doctor boards before the bed knife to give it more of a “water fall” effect or steeper approach angle […]

I have a problem with sheet length accuracy on my existing sheeter. On cutoffs less than 30” (762 mm) the sheet length is within tolerance, but it deteriorates on longer cutoffs. I also see more variation during start up and slow down of the line. Is ther

The condition you describe is typical of a mechanical system which has begun to show signs of wear. There are two courses of action which you can take: Check all pulleys and shafts for mechanical lash or wear. Check for wear in gear boxes or transmissions and repair or replace as necessary. This should bring […]

When running two rolls of board superimposed on my dual knife rotary sheeter, the cut edge is clean, but the slit edge is dusty. What can be done to improve the quality of the slit edge?

There seems to be no clear cut answer to this problem. There are a few adjustments you might try. Bear in mind, that it may require a combination of things to bring the slit quality up to acceptable standards. Reposition the slitter’s mounting dovetail bar to insure that the slit edge is supported as it […]

During start-up, I get as many as 10 to 15 short sheets until the line speed steadies. Once I reach this point, my sheet length control is maintained. What is causing this variation?

If your sheet length monitor reads out the proper sheet length, then the variation is caused by web slippage at the point of nip (between the squeeze roll and the draw drum). Check your roll stand for proper brake pressure. As a rule of thumb, the initial brake setting should be set so that a […]

How often should sheeter knives be changed?

Knife life will vary, and depends on the material that is being cut. Most of MAXSON’s customers sheeting 0.012″ – 0.024″ thick SBS coated board are getting 1,500,000 to 2,000,000 sheets between knife changes. A machine cutting clay coated news back board (CCNB), will average 1,250, 000 – 1,500,000 sheets between knife changes.

We don’t have a squareness problem when sheeting a 50” wide roll. However, when we slit the same roll into 2 piles, 25” across, one sheet is square, while the other is not. What is causing the sheets to be out of square?

Check your draw roll section to make sure the cutter’s draw drum and squeeze roll are properly aligned. Remove the before knife doctor board to ease the ability to measure alignment. Using a plumb bob, measure the distance from the plumb bob’s line to the nearest point on the squeeze roll and the nearest point […]