Be certain there is enough tension to keep the web taut and the slitters are set properly. Watch the flow between the pull roll section and tape take away section. Make sure the material is staying flat through the cutter. (This is done on MAXSON sheeters using air washed doctor boards.) In the tape take […]
Category: FAQ’s
When I slit and run two piles, I have trouble with wrinkles on one side. How can I resolve this problem?
There are several things that might be causing wrinkles: Check the roll stand brake pressure to be sure the web is taut across the width of the sheeter. Be careful because if too much tension is applied, you will get short sheets. Measure the slitter penetration. You need to have the top blade overlap […]
I’m having trouble running 0.024” (400 gsm) thick board on my stationary bed knife cutter. The leading edge has a lip or “bead” on it and the trailing edge is fuzzy. What can I do to fix this problem?
Both problems are caused by material flow through the knife area and knife cut angles. There are a few areas you can look at to solve this problem. The first thing to try is repositioning the doctor boards before the bed knife to give it more of a “water fall” effect or steeper approach angle […]
I have trouble maintaining edge trim at the slitters. How do I insure a steady ribbon of edge trim?
Here are several issues and conditions that have an impact on edge trim performance: Slitter Condition: To determine cut quality, both male and female knives should be either new or resharpened. Sharp knives maintain a consistent cut necessary for slitting a narrow continuous stream of light weight material. Slitter Set-up: It is important to determine […]
I have a problem with sheet length accuracy on my existing sheeter. On cutoffs less than 30” (762 mm) the sheet length is within tolerance, but it deteriorates on longer cutoffs. I also see more variation during start up and slow down of the line. Is ther
The condition you describe is typical of a mechanical system which has begun to show signs of wear. There are two courses of action which you can take: Check all pulleys and shafts for mechanical lash or wear. Check for wear in gear boxes or transmissions and repair or replace as necessary. This should bring […]
When running two rolls of board superimposed on my dual knife rotary sheeter, the cut edge is clean, but the slit edge is dusty. What can be done to improve the quality of the slit edge?
There seems to be no clear cut answer to this problem. There are a few adjustments you might try. Bear in mind, that it may require a combination of things to bring the slit quality up to acceptable standards. Reposition the slitter’s mounting dovetail bar to insure that the slit edge is supported as it […]
When taking a side trim, I sometimes find one side of the pile builds up higher than the other side. Why does this happen?
Assuming the caliper of the material doesn’t vary across the machine, this condition usually indicates a slit quality problem. Check for improper penetration of the upper slitter blade, inadequate side pressure when engaging the top slitter to the bottom ring, or simply a dull slitter blade.
During start-up, I get as many as 10 to 15 short sheets until the line speed steadies. Once I reach this point, my sheet length control is maintained. What is causing this variation?
If your sheet length monitor reads out the proper sheet length, then the variation is caused by web slippage at the point of nip (between the squeeze roll and the draw drum). Check your roll stand for proper brake pressure. As a rule of thumb, the initial brake setting should be set so that a […]
Is it necessary to replace both the top and bottom blades even though only one appears to be dull?
Both top and bottom knives should be changed at the same time. Knives are ground separately. On stationary bed knife cutters, after setting the knives, lightly oil the blades and run the machine at moderate speed without feeding in any material. This will help to lap the knives together.
How often should sheeter knives be changed?
Knife life will vary, and depends on the material that is being cut. Most of MAXSON’s customers sheeting 0.012″ – 0.024″ thick SBS coated board are getting 1,500,000 to 2,000,000 sheets between knife changes. A machine cutting clay coated news back board (CCNB), will average 1,250, 000 – 1,500,000 sheets between knife changes.
